Besides offering support to the Helicopter industry, Aerosync can also provide and unlimited range of quality support for “Fixed Wing” Maintenance Repair & Overhaul and OEM companies. Aerosync is ISO Certified and we maintain strict standards and procedures allowing us to produce quality equipment that will last a lifetime for the client.
No matter how large or small your needs may be, call Aerosync. We will exceed your expectations on price and delivery every time.
Aerosync has the facilities and capability to manufacture all types of Industrial and aircraft maintenance support products. All equipment is produced utilizing top quality raw materials and stress relieved prior to final build up in order to minimize warpage when the final product is completed.
The dimensional inspection of parts whether they are for airframes or ground based vehicles it is a critical function to assure proper fit, form or function of the item or device. Aerosync performs theses specialized service using Highly advanced measuring equipment to retrieve dimensional data, and compare to original models that we create or are generally provided by the client. Our team has over 20 plus years experience in this specific field and provide professional service for all industries.
We offer these services in-house or on-site around the globe 24/7. Every item measured comes with a full inspection report showing dates, times and any deviations to the original data model.
Aerosync Provides Inspection services for:
Aerosync specializes in the manufacture of high quality Jigs & Holding fixtures for the Helicopter and Fixed Wing market.
We utilize quality tool steel, Hi Grade machined aluminum plates, and carry out quality CAD & Anodized finished details assuring attractive and fully functional tools that last for years.
Our teams experience in tool making exceeds 30 years allowing us to take advantage of the latest methods and designs to provide the customer the best tools on the market.
Sikorsky Helicopter Fixtures
S61 Series: Star Fixture / Tailcone / Pylon
S76 Series: Tailcone
S70 / UH60 Series: Fuselage / Tailcone / Pylon
S92 Series: Fuselage / Tailcone / Pylon (In Development)
Bell Helicopter Fixtures
Bell Jet Ranger: Fuselage / Tailboom
Bell Long Ranger: Fuselage / Tailboom
Bell Medium Series: Fuselage / Tailboom
Bell 214B / ST: Fuselage / Tailboom
Agusta Helicopter Fixtures
AW 119: Fuselage / Tailboom
AW 109 Series: Fuselage / Tailboom
AW 139: Fuselage / Tailboom
Aerosync offers reverse engineering services for tooling utilizing the latest in computer aided design programs covering Mastercam and Catia based formats.
Our expertise allows us to model any part, tool, or object to exact dimensions. We can create a 3-D Model as well and a complete drawing package in order to build new parts or to replace lost data for that specific item.
There is no limit to our abilities to support any program whether Land, Sea, or Air, Aerosync can support your needs.
The sample to the right illustrates a simple panel assembly that was originally produced from early blue print drawings. The client required a new tool to be produced incorporating structural upgrade modifications.
Aerosync was ale to pull exact dimensions, gauge and produce flat patterns in order to meet the requirement. It does not matter how simple or complicated the part is, Aerosync has the technical capability to support your needs.
Aerosync Engineering & Consulting Inc. has completed and delivered a new UH60 Tailcone Fixture for the support of the Colombia Air Force. The tool is unique that it is rotational for increasing productivity and is fully capable of allowing full modification upgrades as well as crash damage rebuilds. The fixture is in current use with the Colombia Air Force.
Parts Support
Aerosync offers parts for all the works we perform. We work exclusively with the OEMs, Parts Manufactures, or in the case there is no availability, we have the resources to produce exact match repair parts for your project. All parts provided by Aerosync come with certificates from the OEMS’s and or C of C and every item is inspected for quality and proper paperwork prior to leaving our facility.
More Capabilities coming soon!
Aerosync expertise reaches as far back as the S-58 and S-61 days and continues to offer support for Sikorsky’s heritage aircraft. Our primary services we offer for current production airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuilds, utilizing quality airframe holding fixtures calibrated to original coordinate systems. This assures a dimensionally correct airframe and proper drive train alignment. Most of our technicians including the president have extensive experience with Sikorsky Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and OEM Parts.
Commercial & Military Support
Sikorsky Series: S-61, S-70, UH-60
Capabilities: PSA Inspections, Modifications, Upgrades, Full Refurbishment, Crash Damage Rebuilds, STA 308 Replacement, All Primary Structure Replacement, Composite Repairs.
Aerosync offers Global on-site support for all listed aircraft above.
More than decade ago the owner of Aerosync embarked on a journey to offer MRO services for the S70 UH60 Blackhawk market. The vision, offer high level of quality service and do it faster than the competition.
Since then, Aerosync has grown it’s grass root capabilities by building quality tooling, employing Sikorsky trained technicians and developing rapid procedures that assure every task is completed with uncompromised quality and proficiency.
Our team is fully capable to carry out the most imposing structural repairs either on-site or in our own facility. The services we offer for the Blackhawk range from minor repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to original coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and quality OEM Parts.
On-Site & In-house Services
Jig Related Services
Other Services offered
Aerosync supports its self by utilizing quality tooling and Holding fixtures for all major repair procedures. By incorporating exact holding positions our technicians are able to carry out the most difficult task with ease and ensures that we maintain airframe coordinate positions.
Aerosync build and utilizes the following Holding Fixtures:
Main Cabin Portable Jig:
Tailcone Jig Rotational Series:
Main Cabin OH Refurbishment Jig:
Quality parts, tooling, and procedures all play a significant roll in offering our clients unparalleled support for the Blackhawk. We work with the owner / operators of the UH60 make sure we deliver exactly what the client expects. There are NO compromises in our workmanship and quality. Our experience speaks for its self and we continue to add to more services so that next to Sikorsky, Aerosync is the premier Structural Support Company in the world.
If you're a one-ship operator of have an aging fleet of Blackhawks, contact Aerosync to provide a cost effective support solution that will extend the life of your assets. We deliver what we promise without comprise and we do it every day 365 days a year.
Aerosync is long familiar with the family of S-76 Helicopters. The predecessor to the UH60, these airframes have had a very long and continuing career in the market. Aerosync’s experience with these aircraft cover every area of the fusel age and Tailcone assemblies. Out team is fully capable to carry out the most imposing structural repairs either on-site or in our own facility. We provide top quality service to a wide range of clients covering the corporate and offshore markets. Allow us to bring to bring you the confidence and professionalism required to repair or refurbish your helicopter.
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Sikorsky Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and OEM Parts.
On-Site & In-house Services
Other Services offered
The Bell legacy series Helicopters are one of Aerosync’s specialties. We offer diverse services for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe and proper drive train alignment. Most of our technicians including the president have extensive experience with Bell Customer Service Facilities and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Bell Standard practices and OEM Parts.
Commercial Support
Bell Series: 206ABL, Medium 205, 212, 412, 214B/ST Series
Capabilities: Repair, Modifications, Upgrades, Full Refurbishment, Crash- Damage Rebuilds, Composite Repairs.
Military Support
Helicopter Type
Bell Series: TH-57, TH-67, OH-58, UH-1B, UH-1H, UH-1N
Capabilities: Repair, Modifications, Upgrades, Full Refurbishment, Crash- Damage Rebuilds, Composite Repairs.
Aerosync offers Global on-site support for all listed aircraft above.
The Bell 206B & L Series Helicopter is Aerosync’s original platform strengths. Our team of professionals have rebuilt and assembled countless airframes extending over two and a half decades. This allows us to bring the confidence and professionalism required to offer our customers quality-expedited service.
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Bell Customer Service Facilities and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Bell Standard practices and OEM Parts.
On-Site Services
In-House Jig Related Services
Other Services offered
The Bell Medium Series Helicopter is Aerosync’s another original platform strengths for Aerosync. Our team of professionals has extensive experience on all the variants of these Helicopters. We have worked every section of these legacy airframes and know all the various upgrades & modifications right up to the Bell Huey II / 210 upgrades. This allows us to bring the confidence and professionalism required to offer our customers quality-expedited service.
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Bell Customer Service Facilities and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Bell Standard practices and OEM Parts.
On-Site Services
In-House Jig Related Services
Other Services offered
The Bell 214 B & ST Series Helicopter is Aerosync’s another original platform strengths for Aerosync. Our team of professionals has extensive experience on 214 variants and 214ST Series Helicopters. These aircraft are special in the fact there are very few left in the world. The helicopter provides a unique service due to its extremely high lifting capability and as such requires specialized attention due to the loads induced to the airframe. Aerosync is capability covers section of these airframes and can perform all various repairs, upgrades & modifications to assure your helicopter. We utilize specialty tooling and works aids to perform our tasks assuring the professionalism required to offer our customers quality-expedited service.
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Bell Customer Service Facilities and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Bell Standard practices and OEM Parts.
On-Site Services
In-House Jig Related Services
Other Services offered
The Agusta Series Helicopter is a new platform to Aerosync’s long list of capabilities.
These airframes are an extremely well engineered product and while they are European in design, the structure is not foreign to our team.
Aerosync employs highly skilled individuals that have previous experience with these models and with the OEM. This allows us to bring the confidence and professionalism required to offer our customers quality-expedited service.
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Agusta Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Agusta Standard practices and OEM Parts.
On-Site Services
In-House Jig Related Services
Other Services offered
The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Agusta Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Agusta Standard practices and OEM Parts.
On-Site Services
In-House Jig Related Services
Other Services offered
