Aero sync support
Logo aerosync
Monday 20/11 2017
Sikorsky
About this
About this

Aerosync expertise reaches as far back as the S-58 and S-61 days and continues to offer support for Sikorsky’s heritage aircraft. Our primary services we offer for current production airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuilds, utilizing quality airframe holding fixtures calibrated to original coordinate systems. This assures a dimensionally correct airframe and proper drive train alignment. Most of our technicians including the president have extensive experience with Sikorsky Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and OEM Parts.

Commercial & Military Support

Sikorsky Series: S-61, S-70, UH-60

Capabilities: PSA Inspections, Modifications, Upgrades, Full Refurbishment, Crash Damage Rebuilds, STA 308 Replacement, All Primary Structure Replacement, Composite Repairs.

Aerosync offers Global on-site support for all listed aircraft above.

About this

Capabilities

More than decade ago the owner of Aerosync embarked on a journey to offer MRO services for the S70 UH60 Blackhawk market. The vision, offer high level of quality service and do it faster than the competition.

Since then, Aerosync has grown it’s grass root capabilities by building quality tooling, employing Sikorsky trained technicians and developing rapid procedures that assure every task is completed with uncompromised quality and proficiency.

Our team is fully capable to carry out the most imposing structural repairs either on-site or in our own facility. The services we offer for the Blackhawk range from minor repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to original coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and quality OEM Parts.

On-Site & In-house Services

  • Skin repairs / replacement
  • STA 308 Upper Frame replacement
  • STA 308 Lower Frame replacement
  • STA 295 Upper / Lower Frame replacement
  • Servo Rail Fitting replacement
  • STA 379 replacement
  • Lower Fuel Cell Tub repairs / replacement
  • Center Fuel Cell Beam repairs / replacement
  • Fwd RH / LH Nose Shell repairs / replacement
  • Internal Frame / Bulkhead Repairs / replacement
  • Internal Deck / Web repairs and replacement
  • Tailcone repairs IAW with Sikorsky Service Instructions
  • Drive Train Alignment

Jig Related Services

  • Full Transmission Beam replacement
  • Lower Shell / Belly replacement
  • Lower Cockpit repairs / replacement
  • Fwd MLG Pylon repairs / replacement
  • Cabin Roof repairs / replacement
  • Firewall repairs / replacement
  • STA 485 Repairs replacement
  • Tail Cone repairs / Overhaul
  • TR Pylon repairs / Overhaul
  • Alpha to Lima Airframe Modifications
  • Tactical & SAR Kit Installations

Other Services offered

  • Full Airframe refurbishment
  • Painting Services
  • Interior Completion Services
  • Wire Harness Repairs / replacement

 

Aerosync supports its self by utilizing quality tooling and Holding fixtures for all major repair procedures. By incorporating exact holding positions our technicians are able to carry out the most difficult task with ease and ensures that we maintain airframe coordinate positions.

Aerosync build and utilizes the following Holding Fixtures:

Main Cabin Portable Jig:

  • Allows replacement of STA 308 Fitting (Upper / Lower)
  • FWD Servo Rail Fitting Replacement
  • Jig can be shipped anywhere in the world & fully set up within hours

Tailcone Jig Rotational Series:

  • Allows 360 Rotational positioning to carry out repairs
  • Full overhaul of the Tailcone can be accomplished

Main Cabin OH Refurbishment Jig:

  • Heavy Depot level Repair Jig
  • Supports replacement of all Primary Structure
  • Allows for full airframe Crash Damage rebuilds
  • Offer the most Repair Capability with a modest Footprint
  • Manufactured in the USA

Quality parts, tooling, and procedures all play a significant roll in offering our clients unparalleled support for the Blackhawk. We work with the owner / operators of the UH60 make sure we deliver exactly what the client expects. There are NO compromises in our workmanship and quality. Our experience speaks for its self and we continue to add to more services so that next to Sikorsky, Aerosync is the premier Structural Support Company in the world.

 

If you're a one-ship operator of have an aging fleet of Blackhawks, contact Aerosync to provide a cost effective support solution that will extend the life of your assets. We deliver what we promise without comprise and we do it every day 365 days a year.

About this

Capabilities

Aerosync is long familiar with the family of S-76 Helicopters. The predecessor to the UH60, these airframes have had a very long and continuing career in the market. Aerosync’s experience with these aircraft cover every area of the fusel age and Tailcone assemblies. Out team is fully capable to carry out the most imposing structural repairs either on-site or in our own facility. We provide top quality service to a wide range of clients covering the corporate and offshore markets.  Allow us to bring to bring you the confidence and professionalism required to repair or refurbish your helicopter.

The services we offer for these airframes range from on-site repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to OEM coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. Most of our technicians including the president have extensive experience with Sikorsky Customer Service and have the know how on coordinating with the OEM. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and OEM Parts.

On-Site & In-house Services

  • Skin repairs / replacement
  • Engine Longeron replacement
  • Exterior Composite Panel replacement
  • Cathedral Cowl repairs / OH
  • Lower Fuel Cell Tub repairs / replacement
  • Center Keel Beam repairs / replacement
  • Fwd RH / LH Nose Shell repairs / replacement
  • Internal Frame / Bulkhead Repairs / replacement
  • Internal Deck / Web repairs and replacement
  • Tailcone repairs IAW with Sikorsky Service Instructions
  • Fwd Landing Gear Bay replacement
  • Aft Landing Gear Frame / Forging replacement
  • Drive Train Alignment

Other Services offered

  • Full Airframe refurbishment
  • Painting Services
  • Interior Completion Services
  • Wire Harness Repairs / replacement