Capabilities
More than decade ago the owner of Aerosync embarked on a journey to offer MRO services for the S70 UH60 Blackhawk market. The vision, offer high level of quality service and do it faster than the competition.
Since then, Aerosync has grown it’s grass root capabilities by building quality tooling, employing Sikorsky trained technicians and developing rapid procedures that assure every task is completed with uncompromised quality and proficiency.
Our team is fully capable to carry out the most imposing structural repairs either on-site or in our own facility. The services we offer for the Blackhawk range from minor repairs for non-Jig related situations to in-house major airframe rebuild utilizing quality airframe holding fixtures calibrated to original coordinate systems. This assures a dimensionally correct airframe with perfect drive train alignment. We assure you receive the exceptional service in accordance with Sikorsky Standard practices and quality OEM Parts.
On-Site & In-house Services
- Skin repairs / replacement
- STA 308 Upper Frame replacement
- STA 308 Lower Frame replacement
- STA 295 Upper / Lower Frame replacement
- Servo Rail Fitting replacement
- STA 379 replacement
- Lower Fuel Cell Tub repairs / replacement
- Center Fuel Cell Beam repairs / replacement
- Fwd RH / LH Nose Shell repairs / replacement
- Internal Frame / Bulkhead Repairs / replacement
- Internal Deck / Web repairs and replacement
- Tailcone repairs IAW with Sikorsky Service Instructions
Jig Related Services
- Full Transmission Beam replacement
- Lower Shell / Belly replacement
- Lower Cockpit repairs / replacement
- Fwd MLG Pylon repairs / replacement
- Cabin Roof repairs / replacement
- Firewall repairs / replacement
- STA 485 Repairs replacement
- Tail Cone repairs / Overhaul
- TR Pylon repairs / Overhaul
- Alpha to Lima Airframe Modifications
- Tactical & SAR Kit Installations
Other Services offered
- Full Airframe refurbishment
- Painting Services
- Interior Completion Services
- Wire Harness Repairs / replacement
Aerosync supports its self by utilizing quality tooling and Holding fixtures for all major repair procedures. By incorporating exact holding positions our technicians are able to carry out the most difficult task with ease and ensures that we maintain airframe coordinate positions.
Aerosync build and utilizes the following Holding Fixtures:
Main Cabin Portable Jig:
- Allows replacement of STA 308 Fitting (Upper / Lower)
- FWD Servo Rail Fitting Replacement
- Jig can be shipped anywhere in the world & fully set up within hours
Tailcone Jig Rotational Series:
- Allows 360 Rotational positioning to carry out repairs
- Full overhaul of the Tailcone can be accomplished
Main Cabin OH Refurbishment Jig:
- Heavy Depot level Repair Jig
- Supports replacement of all Primary Structure
- Allows for full airframe Crash Damage rebuilds
- Offer the most Repair Capability with a modest Footprint
- Manufactured in the USA
Quality parts, tooling, and procedures all play a significant roll in offering our clients unparalleled support for the Blackhawk. We work with the owner / operators of the UH60 make sure we deliver exactly what the client expects. There are NO compromises in our workmanship and quality. Our experience speaks for its self and we continue to add to more services so that next to Sikorsky, Aerosync is the premier Structural Support Company in the world.
If you're a one-ship operator of have an aging fleet of Blackhawks, contact Aerosync to provide a cost effective support solution that will extend the life of your assets. We deliver what we promise without comprise and we do it every day 365 days a year.
